Document Review:

• Review of the manufacturer’s quality assurance program documentation, including procedures, work instructions, and records.
• Verification of the adequacy of design calculations and stress analysis.
• Review of material specifications and test reports.

Facility Inspection:

• Inspection of the manufacturing facility to assess the adequacy of equipment, tools, and facilities.
• Verification of the cleanliness and organization of the manufacturing area.
• Inspection of the calibration of measuring instruments.

Witnessing of Manufacturing Processes:

• Observation of welding, heat treatment, and other critical manufacturing processes.
• Verification of welder qualifications and welding procedure specifications.
• Inspection of non-destructive examination (NDE) activities.

Review of Test Data:

• Review of hydrostatic test data, radiographic test results, and other test reports.
• Verification of the accuracy and completeness of test data.

Inspection of Finished Products:

• Visual inspection of the finished product to verify conformance to design requirements.
• Verification of the application of appropriate markings and stamps.

Preparing for a Joint Review:

• Maintain Detailed Records: Keep accurate records of all manufacturing processes, inspections, and tests.
• Train Personnel: Ensure that all personnel involved in manufacturing are properly trained and qualified.
• Implement a Robust Quality Assurance Program: This program should include procedures for material control, welding, NDE, and quality control.
• Address Non-Conformances Promptly: Any non-conformances identified during the manufacturing process should be addressed promptly and effectively.

By understanding the key elements of an ASME® Joint Review and taking proactive steps to prepare for it, manufacturers can ensure the quality and safety of their pressure vessels and boilers.